Applications
Precision Equipment

 

Precision equipment manufacturers, end users and everybody interested in precise production or accurate measuring results find complete solutions at Fabreeka.

 

Whether in metrology with the need for CMM isolation (coordinate measuring machine) or laboratory equipment isolation for microscopes, Fabreeka is a proven and trusted partner in this and many other fields to provide customers with PAL and PLM low frequency vibration and shock isolation systems to maintain the designed accuracy of your equipment.

 

Some applications require custom systems and structural analysis and design of the support structures and frames used in conjunction with the isolation system and integrated in the machine design. Fabreeka’s experts are here to support you in those cases as well. Add their experience from countless successful projects to your task and let their customer-specific solutions together with high-quality products exceed your requirements. With decades of experience in foundation isolation, Fabreeka has all the answers to your questions from initial consultation to complete turnkey solutions.

 

Find out more reasons why Fabreeka can make an important difference in this field in which the degree of accuracy required for precision machine tools is ever-increasing.

 

Precision Manufacturing

 

Precision manufacturing is needed for many different industries such as aerospace, industrial, medical, military, semiconductor and many others. There, the equipment that cuts, turns, polishes and positions with nanotechnology can provide finishes and measurements within microns and even angstroms.

 

To achieve the best results possible with the equipment in every environment, Fabreeka has developed matching isolation and foundation products. Working with and at CNC machines or precision lathes, among many others, can be optimized by incorporating Fabcel pads, Fabcel Lev-L mounts, or Fabcel LeveLers.

 

When it comes to ultra-precision equipment being used in many industries including semiconductor wafer processing, optics and lens manufacturing and non-standard material machining processes, low frequency pneumatic Precision-Aire Leveling isolators (PAL) provide superior low frequency vibration isolation. Customers worldwide rely on Fabreeka PAL isolators, knowing that they meet the critical needs of metrology instruments, electron microscopes, inspection stations and other precision manufacturing equipment.

 

Laboratory

 

Laboratory work is a synonym for precision work where laboratory equipment isolation is a must. Professionals using tabletop microscopes and electron microscopes for biomedical research, semiconductor manufacturing or other tasks want the highest accuracy and the best resolution. To prevent human footfalls and structural vibration from decreasing performance and accuracy of their microscopes, many companies and institutions use PAL low frequency, pneumatic isolation systems which provide attenuation not only in laboratories and clean-rooms but wherever laboratory equipment isolation is on the agenda.

 

Analytical balances and precision scales also need stable work conditions for accurate measuring. Here, Fabreeka offers pneumatic isolation products and active systems for added vibration reduction to rule out that even small oscillations or vibration that can alter weight results go unnoticed by lab personnel. This could be the case when equipment is moved across the laboratory floor, heavy traffic outside affects the building or other activities in other areas of the building create vibration.

 

MRI and NMR become more and more important to study humans and materials. Fabreeka is committed to the science of MRI vibration isolation, working both ways with products that reduce the vibration coming from the environment and also the induced MRI vibration into the building. Thus, Fabreeka has provided customers with vibration isolation solutions for all types of high resolution MRI, NMR and Cryostat equipment ranging in size from 300 MHz to 900 MHz. All pneumatic isolator hardware for NMR applications is made non-magnetic using stainless, aluminum or brass and is designed to interface with the existing magnet support brackets at the desired height. MRI vibration isolation solutions include vibration measurements and the design of the support structures, including structural and dynamic analysis.

 

Metrology

 

Metrology is a fascinating field with steady increases in measuring speed and accuracy of Coordinate Measuring Machines (CMM) and optical equipment. Since vibration is one environmental factor which can compromise a CMM’s accuracy and repeatability, Fabreeka has extensively studied allowable vibration criteria and put a lot of work in developing Vibration Site Survey and Analysis services to help customers determine if they need CMM isolation or not. When it is the case, typically low frequency vibration of less than 50 Hz requires attenuation. Fabreeka pneumatic isolators such as PAL Isolators and PLM Mounts provide significant CMM isolation and for other metrology equipment requiring low frequency vibration control.

 

Along with the standard pneumatic isolation systems that let most CMM function properly, Fabreeka systems can also be custom-made to be integrated into the machine. When larger CMM require foundations, Fabreeka is the number one resource for pneumatic isolators or pad isolators for foundation isolation. Fabreeka can also offer a foundation turnkey solution including project management, demolition, foundation design and construction.

The vibration-isolated table tops in the ISO Tab-L series from Fabreeka are highly effective passive vibration isolation systems for laboratory applications and quality control rooms. Horizontal and vertical vibrations are isolated by the air springs mounted under the work surface. All models have a housing isolated from the work surface, which protects the system from accidental impacts. This active isolator series is designed for a wide range of applications. These range from microscopes, analytical and precision balances, surface analysis, roughness measurements/roundness testers and hardness measurements to applications in high-quality audio equipment, e.g. high-end record players. The compact design of the attachments enables a working height of 75 to 95 mm. Precision devices from 22 kg to 405 kg can be isolated. The passive isolators of this special air spring system from Fabreeka can be easily filled to a maximum of 4 bar and emptied again via the air connections on the side.

Applications

This active isolator series is designed for a wide range of applications. These range from microscopes, analytical and precision balances, surface analysis, roughness measurements/roundness testers, and hardness measurements to applications in high-quality audio equipment, e.g. high-end record players.

Design and Load Capacity

The compact design of the attachments enables a working height of 75 to 95 mm. Precision devices from 22 kg to 405 kg can be isolated. The passive isolators of this special air spring system from Fabreeka can be easily filled to a maximum of 4 bar and emptied again via the air connections on the side.

Flexible Compressed Air Supply and Accessories

Regulators allow the table surface to be leveled, the compressed air can come from a hand pump or a permanent supply. The pressure of the air springs can be adjusted manually in response to changes in load distribution.


Work Surface Options and Series Variants

The work surfaces are available in polished granite, polished stainless steel, and black anodized aluminum. As vibration-isolated table tops, the individual models of the ISO Tab-L are available in three different series and in different sizes for virtually every common load capacity. A total of 27 standard tables are available.

Customized Solutions and Technical Support

Customized passive vibration isolators are available on request and can be designed and manufactured to meet the specific requirements of the user. Fabreeka’s technical service and sales engineers are always on hand to help with the right choice and more.